AVA Labs
Hardware product development / AVA Labs

Bring your hardware idea into the real world.

Work directly with Randy Robert to connect the mechanical design, electronics, firmware, and testing - and understand the decisions along the way.

For founders and teams, from a first concept to a prototype that needs its next step.

Mechanical designElectronics + firmwarePrototyping + testingManufacturing preparation
Where we start

You don't need every answer before you start.

Bring the idea, the prototype, or the problem. We'll work out what needs to happen next.

01

I have an idea.

Turn the idea into requirements, choose a technical approach, and decide what the first prototype needs to prove.

02

My prototype is stuck.

Work through the mechanical, electrical, or firmware problem and test the changes that matter.

03

I need to prepare for manufacturing.

Refine the design, materials, assembly, and documentation so suppliers have something concrete to review.

Explore services and capabilities
Selected work

Real projects. Different pieces of the same puzzle.

Examples from Randy's public portfolio, showing the work behind the product.

Connected product development

Beacon Boxx

Connected electronics, a custom enclosure, and a practical manufacturing approach needed to come together as one product.

Randy's contribution

Electronics selection, PCB and enclosure design, prototype development, manufacturer coordination, and onboarding a firmware specialist.

View public project on Upwork
Mechanical design + DFM

Medical device manufacturing redesign

A device design needed to be adapted for injection molding and more practical assembly.

Randy's contribution

Mechanical redesign, manufacturability review, and assembly-focused design changes.

View public project on Upwork
Electronics + firmware + testing

ESP32 sensor data logger

Sensor readings needed to become usable, time-aligned experimental data instead of isolated numbers.

Randy's contribution

Sensor integration, SD-card logging, a web server for live readings, and real-time clock synchronization.

View public project on Upwork
Reverse engineering

Immersion pump reverse engineering

An existing physical product needed to be reconstructed and understood in CAD.

Randy's contribution

3D scans and physical measurements to reconstruct components, with assessment of likely materials and manufacturing methods.

View public project on Upwork
A technical partner

Understand the decisions. Not just the deliverables.

You shouldn't have to become an engineer to develop a hardware product. I do the hands-on work and explain what we're learning, what it changes, and where to go next.

See the work as it develops.

Video walkthroughs, working sessions, and design reviews make progress visible, including the parts that still need work.

Know what the test actually proved.

Separate measurements from assumptions. Review the tradeoffs before committing more time or budget.

Keep the whole product in view.

Mechanical design, electronics, firmware, and suppliers need to work together. I connect those pieces and coordinate specialists when needed.

Working together

A clear first step. Room to keep building.

Start with what your project needs now, then agree on the next phase. You don't need to commit to an entire development program upfront.

When the path is unclear

Hardware Development Assessment

Starting at $1,500

A review of your technical risks, product architecture, prototype priorities, and manufacturing concerns, with a written recommendation for the next phase.

Discuss an assessment
When it's time to build

Focused work or ongoing development

Scoped around your next objective

A prototype, a specific engineering problem, a test program, or preparation for suppliers. We agree on the work, budget, and review points before starting. Further phases are a separate decision.

How the process works
Client feedback

The engineering matters. So does the partnership.

“Above and beyond what I had hoped for. Randy takes a huge amount of pride in his work and has tons of knowledge to execute. I was thankful for his patience with me as I do not have an engineering background. I appreciated his communications and partn…”

Valerie Escobar
Founder, Lawn Chicks

“Randy has a lot of experience in new product development and is very easy to work with. The Loom videos he makes with his thoughts are invaluable in helping communicate ideas and thoughts clearly. I would recommend working with Randy for any and all…”

Andy Iliff
Lead Design Engineer, H2flow Controls, Inc

“Randy provided outstanding work ethic and exceptional talent in 3D design. He created a highly effective enclosure for my product prototype, capturing exactly what I needed. We held several video meetings to discuss requirements, and the final soluti…”

Stephen Harris
Founder, Telemetry Insights
More client feedback

“Randy is extremely capable, hard-working, and communicative. I really liked his regular video updates showing me his progress. He consistently went above and beyond to get things done well and fast. He was also very helpful in brainstorming new appro…”

Kevin Murray
Founder, Overlab

“Randy Robert was an absolute game-changer in bringing my prototype to life. As someone venturing into building a prototype for my business for the first time, I was navigating uncharted territory with plenty of uncertainties. Randy not only met but f…”

Melissa Wells
Founder, Glowee

“Randy was great to work with. He was prompt, talented and communicated well. He completed the project very quickly to my exact specifications. Thanks!”

David Boags
Founder, NuPrana LLC

“I am greatful for Randy's work. He saved our company money, and his design improved on mine substantially.”

Ashton Miller
Founder, Arizona Network
Randy Robert, founder of AVA Labs
Meet your engineer

I'm Randy. You'll work directly with me.

My background spans mechanical engineering, medical-device research, connected products, and hands-on prototyping. I've also developed my own hardware venture, Garage Beacon, so I know the decisions look different when it's your idea and your budget.

AVA Labs brings that experience to founders and teams who need someone to connect the technical details with the product they're trying to build.

More about my background
Let's talk

What are you building?

Tell me where the project stands and what you need help figuring out. You don't need a polished brief to start a conversation.

Select all that apply
Budget range helps AVA Labs recommend the right next step and avoid wasting your time.
A few sentences about your current situation and the help you need is enough.
Replies within 2 business days. No engagement booked by sending this form.

Still exploring what hardware development involves?

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